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Billabong Pro Tahiti 2011 Sat AUG 27

9.2.11

Rebuild motor GP1200, extra inspection

Engine mounts
All condition are good

Make sure engine bottom bolts tension with torque-wrench.
Drain oil and check inside and cleaning.
Check and clean oil filter. Check work of oil level sensor.

Fuel tank, drain all fuel

Found water about 200cc from bottom of tank

Inspect fuel sender
Res fuel line pipe hit or very close the bottom cover and this may cause of choke fuel flow and make a fuel lean.
It's like a this from another angle
Cut bottom of pipe.

Fuel cap
Seal rubber been damaged. Needs new seal.
This may cause water get into fuel tank.

Pressure test of fuel tank with sender, fuel tap, fuel hoses. All good.